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LED chip alloy furnace

○ Product Details

I. Equipment Overview:

LED chip alloy furnace equipment can be applied to integrated circuits, discrete components, LED chips, POWER, MEMS and other fields, suitable for oxidation, GPP, annealing, alloying and other processes of 4-6 inch LED chips.

Alloying process is carried out under high temperature conditions, using the principle of thermal alloying to implant impurity elements into the silicon substrate to the required depth, achieving specific concentration distribution to change the electrical properties of the material and form the structure of LED chips. It can be used to manufacture PN structure LED chips, resistors, capacitors, diodes and crystal tubes in integrated circuits.


II. Equipment Parameter Types:

Equipment Performance Indicators

1

Operation Mode

Can be set for left/right-hand operation according to customer preference

2

Number of Tubes

1-5 tubes

3

Processed Wafer Size

4-6 Inch

4

Applicable Process

Oxidation, Glass Passivation (GPP), Annealing, Alloying

5

Temperature Calibration Function

Features automatic temperature zone calibration with pre-set bias values for rapid heating in designated zones

6

Temperature Control Mode

Spike Temperature Control + Profile Cascade Temperature Control

7

Control System Structure

Integrated Industrial Computer + PLC

8

Alarm Protection

Features over-temperature alarm, broken thermocouple alarm, gas interlock, gas slow start, etc.


III. Main Features and Advantages of the Equipment

1★ Powerful operation functions, Windows interface, display screen operation, users can conveniently modify process control parameters and display various process statuses in real time; equipped with fault self-diagnosis software, greatly saving maintenance time;

2★ Adopting reliable industrial computer + PLC mode, fully automatic control of furnace temperature, boat movement, gas flow, and valves, achieving full automation of the entire process;

3★ The program can realize manual/automatic operation. After power failure or intermediate shutdown, it can restart and manually heat up according to the process, saving process time;

4★ Equipped with multiple process pipelines for users to choose from;

5★ The cold end adopts PT100 to detect ambient temperature for temperature compensation, avoiding the impact of ambient temperature changes on furnace temperature and preventing interlayer interference;

6★ The boat movement control adopts high-speed pulse closed-loop control to avoid motor step loss and running vibration. After completing a cycle, the boat automatically calibrates its position to effectively prevent positioning deviation;

7★ Precise gas flow control, using analog signal closed-loop control, strong and weak electrical separation, various data interactions using standard buses, improving anti-interference ability and ensuring data safety; gas opening has soft start function;

8★ Equipped with multiple alarm functions and safety protection functions;
9★ Constant temperature zone automatic adjustment, cascade control, accurately controlling the actual process temperature of the reaction tube;

○ Company Profile

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Qingdao Yuhao Microelectronics Equipment Co., Ltd. was established in 2008 as a high-tech enterprise integrating R&D, manufacturing, and sales. The company specializes in electric heating furnace equipment, heating furnace thermal fields, and graphite tool processing. Our products and services cater to various industries including electronic components, semiconductor materials, and solar photovoltaic sectors.

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Yuhao is a national high-tech enterprise and a provincial specialized and innovative SME. We hold trademark registration rights and import/export operation licenses, having passed ISO9001 quality management system certification with over 50 patents.

○ Company Certifications

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